Design & Optimisation
- Layout planning and slotting optimisation
- Space utilisation audit and redesign
- Greenfield and brownfield project design
- 3D simulation and CAD-based planning
- Throughput and flow modelling
WAREHOUSE TRANSFORMATION
Multiply your existing
warehouse capacity & throughput
With warehouse rental costs steadily rising, the smarter question may not be "How much more space do I need?" — but "How much more can I get from the space I already have?"
Our solutions help you unlock more capacity and throughput from your existing warehouse — without adding more square feet.
And if you're considering a new warehouse, talk to us. We can help you optimise the space, capacity and throughput from the very beginning.
Four practices, one warehouse
We cover the whole floor — from the layout drawing through to the racking, the trucks that move the pallets, the pallets themselves, and the power, air and safety systems around them.
Design & Optimisation
Layout, flow, slotting and the racking that holds it all up.
ExploreMHE Solutions
Forklifts, movers, conveyors, automation and the people to run them.
ExplorePallets & Storage
Manufacture, pooling, RFID tracking, crates and returnable systems.
ExploreAncillary Solutions
Docks, energy, HVLS air movement, safety and facility equipment.
ExploreWarehouse Design & Optimisation
Design, optimise and digitise warehouses.
Rack Systems
- Heavy duty racking — selective, drive-in, push-back
- Medium-duty shelving and mezzanine floors
- Cantilever racks for long or awkward goods
- Rack installation, safety audits and AMC
WMS & Worker Management
- WMS consulting, selection and implementation
- Worker management systems for productivity tracking
- Labour scheduling and task interleaving software
- Mobile and handheld device integration
- SaaS subscription model for WMS
IT Infrastructure
- Fibre optic structured cabling for warehouses
- CCTV and IP surveillance design and installation
- Network switches and Wi-Fi access point deployment
- Access control and biometric systems
- AMC and helpdesk support contracts
MHE Solutions
Move materials smarter, safer and greener.
Forklifts & Reach Trucks
- Counterbalance forklifts — IC engine and electric
- Reach trucks, order pickers and stacker trucks
- Very narrow aisle trucks
- Fleet management with telematics
Pallet & Load Movers
- Electric and manual pallet trucks
- Tow tractors and tugs for plant and airport
- Pedestrian stackers and rough-terrain forklifts
- Load-levelling and scissor lift tables
- Operator staffing on contract
Automation & Conveyors
- Conveyor systems — belt, roller and slat
- Sorting and diverting systems
- AGV and AMR integration consulting
- Pick-to-light and put-to-light systems
- Automation feasibility and ROI analysis
AMC & Operator Training
- Annual maintenance contracts for all MHE
- Breakdown response SLAs — 4 hour and 8 hour
- Trained and certified forklift operators
- Safety audits and compliance reporting
- Battery and charger management programmes
Pallets & Storage Systems
End-to-end pallet and storage solutions.
Manufacturing & Supply
- Wooden pallets — standard, custom and export grade (ISPM-15)
- Plastic pallets in HDPE — rackable and stackable
- Paper and composite pallets for light-duty use
- Block pallets for automated racking systems
- Large-volume B2B supply contracts
Pallet Pooling
- Circular pallet pool — per trip or monthly
- Pallet buyback, repair and refurbishment
- Pan-India pool with pickup and delivery network
- FMCG, pharma and e-commerce pooling programmes
- Pallet-as-a-Service subscription model
RFID Tracking
- RFID tagging and encoding for pallets and crates
- Real-time pallet location and dwell-time tracking
- Integration with WMS and ERP for inventory sync
- Loss prevention and pooling reconciliation
- Cloud dashboard and API for customer data access
Storage Systems & Crates
- Wooden and collapsible crates for dispatch
- Intermediate bulk container supply
- Drum and pail storage systems
- Custom industrial packaging design
- Return logistics management for crates
Ancillary Solutions
Power, air, access and safety for warehouses.
Dock Equipment
- Hydraulic and mechanical dock levellers
- Dock seals, shelters and bumpers
- Vehicle restraints and wheel chocks
- High-speed roller shutter doors
- Dock lighting and safety systems
Energy Management
- Diesel genset supply and AMC
- Rooftop solar design and installation
- Solar plus battery energy storage systems
- EV charging infrastructure for MHE and fleet
- Energy audit and consumption optimisation
HVLS Fan Systems
- High-volume low-speed industrial fans
- Design and installation for large-bay warehouses
- Destratification for temperature-controlled areas
- VFD-controlled systems for energy efficiency
- Fan AMC and blade replacement contracts
Safety & Facility
- Safety barriers, bollards and rack end protectors
- Fire suppression referrals and coordination
- Line marking, anti-slip flooring and signage
- PPE supply programmes for warehouse staff
- Lighting retrofit — LED high-bay fittings
Where we work
Sectors where storage profile, handling rules and throughput patterns differ enough that a generic warehouse layout will underperform.
FMCG
High turnover, dense pick faces, seasonal peaks that expose slotting weaknesses.
Pharmaceutical
Batch traceability, controlled conditions and audit requirements shape the layout.
E-commerce
Piece picking, high SKU counts and returns volumes that conventional racking ignores.
How we work
Three stages, in order. Each one is only worth doing because the next one follows it.
Stage 01
Design
We measure before we recommend. Volumes, SKU profile, pick lines, dwell times and seasonality — then a layout drawn against that data rather than against convention.
Stage 02
Optimise
Slotting, flow, equipment and labour tuned together. Changing one without the others moves the bottleneck rather than removing it.
Stage 03
Compound
The gains have to keep arriving. We leave behind the measurement discipline, the AMC cover and the operator training, so each cycle improves on the one before it.
Tell us what your
floor is costing you.
Whether it is a greenfield build, a site running out of room, or an operation that has quietly slowed down — start with a conversation.
info@insidebox.in